AUSTRALIA SINGAPORE
Chemical Process Engineering
As chemical process engineering consultants we provide conceptual and front-end engineering design services with the following typical deliverables:
- Developing process design basis and conceptual design
- Performing process calculations, hydraulic study and mass & energy balances
- Sizing of major and auxiliary equipment such as pumps
- Sizing of lines, valves and safety relief valves
- Selection of unit operations, instrument, valves and pumps
- Preparation of valve, instrument, equipment and line list
- Preparation of instrument and equipment datasheets
- Developing control philosophy and functional specification
- Developing process flow diagrams (PFDs) and piping & instrumentation diagrams (P&IDs)
- Process dynamic simulation using ASPEN Plus or ASPEN Hysys
- Developing commissioning procedure and operational manual
Engineering Consultants
As one of the most established chemical plant design companies, our engineering consultants provide professional services in plant engineering design, chemical process engineering, commercial plant scaleup and photocatalytic engineering design.
We differentiate ourselves in the way we approach a problem. Our standard approach involves in-depth analysis that goes beyond simply adopting rule-of-thumb guidelines. Whilst these provide a starting point for most design works, they often lead to overdesign, which results in higher fabrication and project costs, or conversely to underestimation, which risks poor performance or system failure. In a nutshell, our engineering consultants are supported by comprehensive in-house simulation technologies to ensure effective and efficient deliverables. We provide services to clients based in Australia and Singapore.
Scope of services: (1) Plant Engineering Design, (2) Chemical Process Engineering, (3) Commercial Plant Scaleup and (4) Photocatalytic Engineering Design
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Photocatalytic Engineering Design
Our photocatalytic engineering design services deliver integrated engineering solutions for hydrogen production, water treatment, and air purification systems. We verify all our designs with simulation to minimise uncertainties and ensure that the plant will perform in the real-world as predicted. Our photocatalysis design services include:
- Conceptual and chemical process engineering design
- Front-end-engineering-design (FEED) and multidisciplinary detailed engineering design
- Design of integrated control and safety system (ICSS) that consists of BPCS + alarms + SIS
- Developing process flow diagrams (PFDs) and piping & instrumentation diagrams (P&IDs)
- Experienced in designing photocatalytic systems as per regulatory requirements
- Distributed control system (DCS) or modular programmable logic controller (PLC) system
- Mechanical engineering design supported by 2D drafting and 3D geometrical modelling
- Design and sizing of utility equipment, reactor, adsorption column and gas separators
- Performance evaluation of all major unit operations
- Evaluation of plant safety using prescriptive and/or simulation approach
- Design verification for process unit operations using ASPEN Plus, ASPEN Hysys, ANSYS CFD
- Design of cryogenic system or plant layout and pipe routing
Commercial Plant Scaleup
Scaling up from pilot plants or small unit operations to commercial-scale facilities requires deep expertise and precision. Our commercial plant scaleup services are designed to ensure seamless and efficient transitions while addressing the technical and operational challenges inherent in scale-up. Our services include but are not limited to:
- Designing and scaling processes to move from pilot-scale systems to full-scale industrial facilities
- Optimising process parameters to ensure consistent performance at larger scales
- Sizing and specifying unit operations and other critical equipment for commercial operations
- Preparing geometric, dimension and tolerance (GD&T) drawings
- Designing control systems to automate pilot plants for seamless commercial-scale operation
- Using advanced simulation software predict and optimise performance at different scales
- Ensuring the scaled-up design integrates seamlessly with control, safety and operational systems
- Preparing commissioning and operational plans to support commercial-scale production
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Plant Engineering Design
As plant engineering consultants, we provide performance-based engineering design services across a range of industries, with expertise in:
- Multidisciplinary detailed engineering design for construction
- Design of plants that process materials in solid, liquid and/or gas phases
- Integrated control and safety systems (ICSS) incorporating BPCS, alarms and SIS
- Compliance with regulatory requirements, standards and design codes
- Distributed control system (DCS) or modular programmable logic controller (PLC) system design
- Mechanical engineering design, supported by 2D drafting and 3D geometrical modelling
- Structural design of ladders and platforms in accordance with relevant standards or codes
- Plant layout, pipe routing and general arrangement (GA) design
- Procurement, inspection and receipt of equipment on behalf of clients
- Factory acceptance testing (FAT) and witnessing